The Importance of Design and Customization in Filter Production Equipment
By Anoop Singh

A2Z Filtration Specialties shop-floor with the development matrix (insert).

A2Z plays a key role in the development of new products for the filtration market, as it is an important conduit between filter manufacturers and media manufacturers. Media manufacturers are constantly working on new media with superior dust holding capacity, increased filtration life and efficiency.

Such media has to be harnessed effectively by the filter manufacturer to get an efficient and consistent product.

Further, given the high performance expectations from filters by end users, filter manufacturers are continuously striving to innovate and produce products to meet the end user requirements.

There have been several developments in media used by such filter manufacturers, which enhance the performance of filters in various
conditions.

The ability to manufacture the product efficiently and taking advantage of all improvements (provided by the media manufacturers), is a task that equipment designers such as A2Z excel at. A2Z interacts with the leading global filter manufactures, niche filter manufactures and media manufacturers to develop production solutions.

Equipment manufacturers such as A2Z Filtration Specialities Pvt. Ltd. have a knowledgeable team with an understanding of filtration, are willing to
work with filter manufacturers to design production lines tailor made to specific requirements and technical details of such customers.

PRODUCT DEVELOPMENT MATRIX
A2Z Filtration Specialities continues to expand it's offering to filter manufacturers with product such as:

  • A2Z Glass fiber ribbon pleating for high temperature filtration.
  • A2Z Cabin filter production lines with a pleater inline slitter, side gluing system (hotmelt) and automatic cross cutter.
  • A2Z End Cap Embedding Machines - developed as an environmentally greener option as the entire filter can be incinerated as no polyvinyl chloride or polyurethane is used.
  • A2Z Blade and Rotary Intelligent pleaters - with very versatile pleating and a variety of pleat configurations that allow filter manufacturers complete flexibility (to offer innovative and efficient filtration products).
  • Media manufacturers are attracted by its options such as soft touch" for glass fiber and other delicate media applications on the intelligent
    blade pleater. The option of changing the pleat depth on the fly in the intelligent rotary pleater is also a unique feature. This along with the auto media thickness compensation allows for maximizing the filtration area and makes efficient use of what are usually expensive Media grades. This reflects just a snapshot of A2Z
  • A designer and manufacturer of filter production lines, filter testing equipment and filter components with a client base in over 60 countries across six continents. It has evolved from an equipment and components supplier to developing complete customer solutions in the field of filter manufacturing lines.

Intelligent pleat, capable of various pleat profiles, such as V, W, M, Step and Taper.

Glass fiber ribbon spacer pleated pack for high temperature filtration.

Pleat pitching system with hotmelt ribbon for air filters.

Cabin filter

A2Z's components are sourced from leading global suppliers to ensure ease in availability and trouble free maintenance. Features such as remote access for servicing and up gradation of equipment software, coupled with pictorial manuals make their products easy to use, service and operate.

The company has achieved this thanks to its dynamic work force comprising of engineering professionals experienced in installation, implementation and specialized training for filtration equipment and complete turnkey projects around the globe. For its future growth and expanding its product line, A2Z is investing in doubling its manufacturing facilities with a new site coming on line in the fall of 2011.


For more information visit our website www.a2z€ltration.com or contact:
Design Centre & Manufacturing Facility | D-1, Infocity, Phase - II, Sector - 33 | Gurgaon 122 001 | INDIA
Phone: +91 (124) 478 8700 | Fax: + 91 (124) 400 1388 or + 91 (11) 4166 0134 | Skype ID: a2z€ltration
Email: marketing@a2z€ltration.com, a2z€ltration@vsnl.net, a2z€ltration@airtelmail.in
Mr. Digvijai Singh: + 91 98100 02556 | Mr. Anoop Singh: + 91 98109 36699